Strategy & Operations ConsultancyNew York · Chicagohello@haldenreeve.example
Cost & Margin · Consumer & Retail

Re-engineering COGS at a consumer-goods manufacturer

A $300M consumer-goods manufacturer

Reduced COGS by 14% — roughly $22M annualized — in nine months.

14%
COGS reduction
$22M
Annualized savings
9 mo
Delivery time
Re-engineering COGS at a consumer-goods manufacturer

01 The challenge

A consumer-goods manufacturer faced relentless input-cost inflation and a procurement function that had grown fragmented and reactive. Margin was eroding faster than pricing could keep up.

02 Our approach

  1. 01Built a category-level spend baseline and identified the highest-value sourcing opportunities.
  2. 02Consolidated suppliers and renegotiated the top categories with a clear should-cost view.
  3. 03Re-engineered specifications and reduced complexity where it added cost but not value.
  4. 04Embedded procurement discipline and a tracking cadence to lock in the savings.

03 The outcome

COGS fell 14% — about $22M on an annualized basis — within nine months, with a procurement operating model that keeps the gains from drifting back.

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